Monday, 23 July 2018

Clean and Blow off Water Particles from wire by 2" High Power Flat Super Air Nozzle

Our Exair Air Nozzles are engineered Air Nozzles which are  simple solutions to reduce excessive air consumption and noise levels on compressed air blow off operations.

Recently one of our customer contacted us regarding blow off operation. In their production process, they had to remove water particles from their wires. Generally we have three types of  Exair products  such as Air Knife, Air Wipes and Air Nozzles  to blow off, clean and dry  operations. As per their application requirement, we suggested  to go for  either 2" High Power Flat Super  Air Nozzle or Air Knife. After a scheduled demonstrations in their work station, they were satisfied with the  2" High Power Flat Super  Air Nozzle as it is having better performance.

2" High Power Flat Super  Air Nozzle

Model HP1125 1/4 NPT female
Material: Zinc Aluminum alloy
Model HP1125SS 1/4 NPT female
Material: Type 316 Stainless Steel

EXAIR 2" High Power Flat Super Air 
Nozzles produce a flat 2" (51mm) wide airstream
with a strong blowing force of 2.2 pounds (1,134 grams). The adjustable force is more than three times that of ordinary air nozzles. It uses EXAIR’s patented technology to maximize entrained airflow while reducing noise levels.




If your industry is needing such type of blow off and clean operations  then kindly contact us in below provided contact details and we are having a wide Air Nozzles.
Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
E- mail :p.lochan@vivekengineers.net sales@vivekengineers.net , durga@vivekengineers.net

Wednesday, 27 June 2018

Cold Gun Aircoolant System

The Cold Gun Aircoolant System produces a stream of clean, cold air at 50°F (28°C) below supply air temperature. Operation is quiet and there are no moving parts to wear out.
It will remove heat to prolong tool life and increase productivity on machining operations when liquid coolants cannot be used.
Applications:Tool sharpening, Drill and cutter grinding, Routing, Plunge and form grinding, Milling, Surfacegrinding, Drilling, Tire grinding, Band sawing, Plastic machining, Laser cutting, Chill rolls, Setting hot melt adhesives etc.



Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
email: p.lochan@vivekengineers.net, sales@vivekengineers.net

Thursday, 7 June 2018

EXAIR Heavy Duty Dry Vac: Overview

Whenever we go for industrial vacuums, a common thinking comes to mind wheather it would be nice to have a durable, long lasting vacuum that is quiet. There is such a vacuum that has these qualities; the EXAIR Heavy Duty Dry Vac System.  This vacuum system has no moving parts, no motors to fail, or bearings to wear.  They only require compressed air to operate.  The Heavy Duty Dry Vac is used to vacuum solid materials like plastic, sand, and even denser materials like steel shot.  The vacuum pumps are made from a hardened alloy construction to resist wear and abrasion, and it is designed to generate a strong vacuum level measuring -60” H2O (-15 KPa) at 80 PSIG (5.5 Bar).  To accommodate the multiple types of industrial applications, EXAIR provides the Heavy Duty Dry Vac Systems with different options and drum sizes.
The unique design of the Heavy Duty Dry Vac is incorporated in the modified lid that will fit onto a standard 55-gallon, 30-gallon, or 110-gallon drum (209L, 114L, or 418L respectively).  A 0.1-micron filter bag mounts in the center of the lid to allow excess air to escape and to contain the contamination inside the drum.  The large surface area of the filters allows for extended use before replacement while the high efficiency will keep the fine particles from re-entering the environment.  Under the drum lid, EXAIR used some features to help reduce the noise level even further.  We added a silencing foam and an extended hose.  This will muffle the noise and direct the contamination toward the bottom of the drum.  With these additional features, the noise level is only 82 dBA at 80 PSIG (5.5 bar).  Measure that against any electric vacuum.
The Heavy Duty Dry Vac Systems come in three different options to best fit your application.  The standard option comes with the drum lid described above and a latching ring to attach to the drum.  It also comes with 10 feet (3m) of an anti-static hose, 20 feet (6m) of a compressed air hose, an aluminum chip wand, a hose hanger, a gauge, and a manual operational valve.  This option is available with three different drum sizes.  For example, model 6197 is for the 55-gallon drum (209L), model 6197-30 is for the 30-gallon drum (114L) and model 6197-110 is for the 110-gallon drum (418L).

Thursday, 17 May 2018

EXAIR Adjustable Spot Cooler for Cooling High Speed Rotary


Recently one of our customer was suffering from over-hitting of high speed rotary which affects in their production process. Having been wondering mind for a suitable and situational solution, they just contacted to our Vivekengineers office. As the problem was related to over hitting, so our first suggestion was towards our Exair Spot Cooling Products and after an in-depth case study analysis, we recommended for Adjustable Spot Cooler. According to the information provided by customer, the rotary rotates at 10000 RPM and by virtue of which it generates 45° C. Being recommended to use our Adjustable Spot Cooler of model 3825, they installed in their application area and achieved a temperature cool to 15-20° C with the rotary having 10000 RPM.



Adjustable Spot Cooler is a low cost, reliable and maintenance free Spot Cooler system which utilizes a vortex tube to produce cold air. Adjustable Spot Cooler temperature can be adjusted using a knob at the hot end to set the temperature precisely to your requirements & application. The precise temperature setting ranges from approximately minus 30°F (-34°C) to room temperature and can be easily set with a thermometer.

Eventually, the customer is really satisfied with our product by experiencing an efficient and reliable productivity in friendly and safety environment.
If your industry is facing such type over heating problem and having a need for spot cooling products then kindly contact us in below provided contact details and we are having a wide variety of Spot Cooling Products such as Vortex Tube, Cold Gun, Mini Cooler and Cabinet Cooler for  panel cooling.
Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
E- mail :p.lochan@vivekengineers.net sales@vivekengineers.net , durga@vivekengineers.net

Thursday, 10 May 2018

Cabinet Cooler

Stop electronic control downtime due to heat, dirt and moisture!

EXAIR’s cabinet coolers for control panels are UL Component Recognized and provide a low cost method of both purging and cooling electrical and electronic control panels. There are virtually no moving parts. These units are compact and can be installed in minutes through a standard electrical knockout. These units are available for NEMA Type 12, NEMA Type 4-4X rated panels. These user friendly air conditioning systems provide maintenance free cooling for a lifetime of protection without wearing out.

#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
E- mail : p.lochan@vivekengineers.net

Monday, 7 May 2018

Ultrasonic Leak Detector locate costly leaks in a compressed air distribution system

The Model 9061 Ultrasonic Leak Detector is a hand-held instrument that allows you to locate costly leaks in a compressed air distribution system. As pressurized air exits a small orifice, an ultrasonic sound that is above human hearing is created. The Ultrasonic Leak Detector is able to pick up on these sound emissions and can convert it to an audible range that is able to be heard by the human ear. Typically, this product is used in conjunction with a leak prevention program to help save money and compressed air by identifying leaks in the distribution system.

A manufacturer of plastic bottles used to hold a wide variety of different personal care products. The bottles were molded in two separate pieces, then brought together and sealed. After the two pieces of the bottle were sealed, they had to test each one to ensure that they remained watertight. Their current method involved filling the cavities with water and inspecting for leaks.
While this method was effective, when a leak was present water would get all over the machine and floor and needed to be cleaned up. This to them was considered a nuisance and they began to explore alternative methods of checking the seals on the bottles. They found EXAIR’s Ultrasonic Leak Detector and wondered if they could use it to detect leaks on the bottles if they were to pressurize them with compressed air instead of filling them with water. We’ve handled similar applications in the past, this one here a customer used the ULD to detect leaks from poor welds on the roof of buses. They ordered one for testing and were very pleased with the results. The ULD had no problem detecting leaks in the bottles and allowed them to eliminate the mess and annoyance associated with using water.
Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
E- mail:p.lochan@vivekengineers.net  sales@vivekengineers.net  durga@vivekengineers.net

Friday, 20 April 2018

Bearing Cooling by Cold Gun System of Model 5315

A Company is having problem with a 5" bearing overheating. This causes the thermal overload sensors to shut down the machine which takes long time for their production. They are currently using 3/4" open pipe for cooling which consumed exorbitant amount of compressed air.  By using the Model 5315 Cold Gun, they are able to blow cold air onto the bearing, keeping it well below their thermal requirements and with 1/2 of the compressed air.

Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
TeleFax : 080- 2648 1309.
www.vivekengineers.net
E- mail : p.lochan@vivekengineers.net 

Monday, 16 April 2018

EXAIR Industrial Housekeeping Vacuum Products – Have the Advantages Over Electric Vacuum Products

EXAIR‘s line of Industrial Housekeeping Products consist of liquid and dry vacuums that utilize compressed air to operate. They do not have electric motors which most ‘all purpose’ vacuums rely on.  In industrial settings with harsh conditions and rugged use, the Industrial Housekeeping Products are ideally suited for the everyday wear and tear.

The heart of the EXAIR liquid type vacuums, like the Reversible Drum Vac, the High Lift Reversible Drum Vac, and the same range in the Chip Trappers is shown here. Installing onto an any closed head, 30, 55, or 110 gallon drum creates a high powered vacuum.  It can fill a 55 gallon drum in less than 2 minutes.  Then, with the turn of a knob, the same pump quickly empties the drum. Useful for refilling coolant sumps, vacuuming floor spills, or transferring contaminated liquids to filtration tanks in minutes.  Flow rate can be controlled with the knob.  The Chip Trapper has an internal filtration system to separate the chips from the coolant, allowing for disposal of the solids, and for pumping of the clean coolant back into the sump.

Also available are the dry/solid type vacuum systems, the Chip Vac, Heavy Duty Dry Vac and the Heavy Duty HEPA Vac which use the vacuum units shown below.

The EXAIR Chip Vac and Heavy Duty Dry Vac is a powerful industrial vacuum for use on wet or dry chips. Both are for use with 30, 55, or 110 gallon drums, and the Chip Vac can also be used on a 5 gallon drum. The Heavy Duty HEPA Vac has the added benefit of the HEPA quality filter system.  Filtration per IEST-RP-CC-007 to 99.97% minimum filtration at the 0.3 micron level ensures performance meets the needed criteria.

There are no motors and bearings to wear out and no impellers to clog.  The Chip Vac is 50% quieter than a comparable electric vacuum.  Safety is a top priority, and the use of the unit on wet floor and spills is not an issue.
Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
TeleFax : 080- 2648 1309.
E- mail : p.lochan@vivekengineers.net 

Monday, 26 March 2018

EXAIR Line Vac 3" used for transferring trimmed/shaved seat foams

Recently one of our customer contacted our Vivek Engineers  office , for conveying their trimmed/shaved seat foams to waste collection bin from production line. Our application engineer suggested them to go for Exair Line Vac for their applications. Eventually they are satisfied by using EXAIR Line Vac 3"  for transferring trimmed/shaved  seat foams to waste collection.

Tuesday, 20 March 2018

Ion Air Cannon

EXAIR's Ion Air  Cannon neutralizes static electricity and cleans at distances up to 15 feet (4.6m) with no moving parts. It is ideal for those hard to reach spaces or confined areas that require a concentrated flow of static eliminating ions. With an optional pressure regulator, the air volume and velocity are infinitely adjustable over a wide range, for light to heavy duty applications.
The Ion Air Cannon will maximize ionized airflow .

while minimizing compressed air consumption. A small amount of compressed air is used to entrain a high volume flow of surrounding air. This combined stream is ionized by an emitter point (shockless) and delivered to the charged surface. A hose or tube can be connected to the air intake of the Ion Air Cannon to draw quality air from another area. It requires only 10 PSIG (0.7 BAR) for most applications.


The compact design saves bench space and allows mounting in confined areas. The sturdy stand is pre-drilled and can be wall, bench or machine mounted. It incorporates a swivel adjustment for directing the airflow.

Friday, 16 March 2018

Threaded Line Vacs Low Cost Conveyor Uses Ordinary Pipe!

EXAIR’s Threaded Line Vac air operated conveyor takes an ordinary pipe and converts it into a powerful conveying system.  A fast, low cost way to convey items such as pellets, scrap trim, bulk solids, chips, paper, small parts, sawdust, granules, and so much more. The Threaded Line Vac attached easily to plumbing pipe couplers, like PVC or iron, making it easy to build a complete system with parts readily available from your local supply house or hardware store.
The Threaded Line Vac are ideally suited for conveying large volumes of materials over long distances.  Like the standard, smooth bore ended Line Vacs, the unit works by ejecting a small amount of compressed air to produce a vacuum suction on the inlet side and a high output flow from the outlet side.  By using a pressure regulator to control the compressed air supply pressure, the rate of conveyance can be controlled to match the application needs, while minimizing the compressed air usage.

Models are available from 3/8 NPT to 3 NPT with materials of construction of aluminum and types 313 and 316 stainless steels (excellent corrosion resistance.)  High temperature versions of the stainless steel Threaded Line Vacs are available as well, for temperatures up to 900°F.
For those processes requiring the highest rates of conveyance over the longest distances and/or the most abrasive of materials, the Heavy Duty Threaded Line Vac is the right choice.  Designed with the most rugged industrial processes and applications in mind, the special hardened alloy construction helps prevent premature wear that could occur with standard aluminum or stainless steel models, under the harshest of conditions.  The performance has been boosted, to be able to convey more material, over longer distances and higher vertical rises.

Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
TeleFax : 080- 2648 1309.
E- mail : sales@vivekengineers.net , durga@vivekengineers.net

Friday, 9 February 2018

Gen4 Ion Air Gun


In  industrial processes, static electricity can lead to a variety of problems like printing errors, harmful shock, damaged product or shorted life for electrical components.  We offer a wide range of Exair static eliminating products that can help control this nuisance and restore material to an electrically balanced state.When it comes to a static causing problems with a manual operation, Exair Gen4 Ion Air Gun is the preferred choice. The Gen4 Ion Air Gun incorporates a thumb trigger air gun with an ionizer attached to deliver a bulk of positive and negative ions to quickly eliminate the surface charge of a material, up to 5kV in only 0.18 seconds, when operated at 80 PSIG.

The Model # 8193 Gen4 Ion Air Gun is having a 10′ flexible armored and electromagnetic shielded cable to protect against potential damage in an industrial setting. (special length cables up to 50′ are available if needed).  The cable assembly can also be easily removed for cleaning or replacing of the stainless steel emitter point, allowing for worry free, proper operation.The Gen4 Ion Air Gun is UL recognized for the US and Canada and CE compliant, meeting the product requirements for items being sold in European markets. It also meets 2 important OSHA directives relating to the safe use of compressed air. The first being OSHA Standards 29 CFR 1910.242(b), requiring that the outlet pressure of an open pipe, nozzle, air gun, etc., when used for cleaning purposes, must remain below 30 PSI when dead-ended. The second being Standard 29 CFR 1910.95(a), protecting workers from potential injury related to dangerous sound levels of 90 dBA or higher. Additionally, the Gen4 Ion Air Gun is RoHS compliant as well.

They are designed to be used with our Gen4 Power Supplies, Model # 7960 with 2 outlets or the Model # 7961 with 4 outlets for powering multiple ionizers. The Gen4 Power Supplies are selectable voltage, 115VAC or 230VAC, and feature a 6′ modular power cord and lighted power switch.

Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
TeleFax : 080- 2648 1309.
E- mail : sales@vivekengineers.net , durga@vivekengineers.net

Friday, 5 January 2018

The Cold Gun And Chip Vac can be used to Simplify Plastics Machining

A plastics manufacturer who was needing some solutions for problem areas in their production processes. The company imports their machines from overseas and they are outfitted with a coolant based, quench system for the tooling. They were wanting to get away from using coolant as the parts were absorbing liquid, causing them to swell, not to mention the mess they were creating, requiring more time and labor to dry and clean the parts manually.
For the first application, replacing the messy misting system, Exair's Application Engineer recommended the customer use Exair's Cold Gun System, Model # 5215. The Cold Gun uses Vortex Tube technology to produce a cold air stream 50°F lower than the incoming compressed air supply temperature. For example, if your supply air was ambient 70°F, you would effectively see 20°F air at the exhaust. This clean, cold air stream can be easily directed to the needed area to prevent any warping or other damage related to heat, while also blowing away the machined fines.
Model # 5215 – includes the Cold Gun, Single Point Hose Kit, 3/8″ Cone Nozzle, 1-1/4″ Fan Nozzle and Filter Separator

The second part of the process involved the recovery of the plastic scrap and chips created during the machining process. Once again, EXAIR has the ideal solution with Exair Chip Vac, Industrial Vacuum. The Chip Vac creates a powerful vacuum, with no moving parts or motors to wear out, making them virtually maintenance free. The Chip Vac is designed to vacuum dry or wet chips and collect them in a standard, open-top steel drum. Systems are available in 5, 30, 55 or 110 gallon capacities.
From small area clean up to larger scale processes, the Chip Vac has you covered

To discuss how EXAIR products might help improve your machining process, kindly contact us.
Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
TeleFax : 080- 2648 1309.
E- mail : sales@vivekengineers.net , durga@vivekengineers.net

CONTACT PERSON :
Mr. Durga Madhab Praharaj - Sales & Operations Manager
Mob : 097404 39220. E -mail : durga@vivekengineers.net