Friday, 7 September 2018

Selecting The Right Safety Air Gun

Exair provides five Safety Air Guns such as VariBlast™, Soft Grip, Heavy Duty , Back Blow and Super Blast. Safety Air Guns are available with a variety of air nozzles (listed in order of force). Stainless steel air nozzles provide more mechanical wear resistance while withstanding corrosion and high temperatures. PEEK Air Nozzles provide protection from accidental impact with the target and outstanding corrosion resistance. Air consumption, force and sound level are shown for all models.

VariBlast™ Compact Safety Air Gun is a uniquely powerful gun which produces variable force depending on trigger valve pressure. You decide how much force is needed for the application by squeezing the trigger a little or all the way for maximum force! Th is cast aluminum gun is equipped with any of our 1/8 NPT engineered air nozzles. Th e VariBlast Compact Safety Air Gun is small, comfortable and powerful while remaining light and ergonomic. Has two inlets for flexible air supply. Extension Pipes for hard to reach areas are also available.

Back Blow Safety Air Gun is perfect for cleaning out the inside of pipe, tube, hose or channels. EXAIR’s engineered back blow nozzle provides a powerful 360 degree airflow through an array of holes to remove coolant, chips or debris. Available in our VariBlast, Soft Grip, Heavy Duty or Super Blast version, each gun style can be outfitted with an up to 72" extension to reach far into your application and provide airflow. VariBlast, Soft Grip and Heavy Duty Back Blow Safety Air Guns are outfitted with a Chip Shield to protect the operator from flying debris. Since airflow is directed back toward the operator, personal protection equipment is recommended.
Soft Grip Safety Air Gun has a durable cast aluminum body that is suited for rugged industrial use. Th e ergonomic design has a large trigger for easy operation and a convenient hanger hook for easy storage. Chip Shields for worker safety are available. Extension Pipes and Stay Set Hoses for hard to reach areas are also available.
Heavy Duty Safety Air Gun is a powerful air gun with a durable cast aluminum body that is best suited for heavy use in rugged industrial environments. The ergonomic composite rubber grip and wide curved trigger can be used for hours without fatigue. Chip Shields for worker safety are available. Extension Pipes for hard to reach areas are also available.
Super Blast Safety Air Guns provide the strongest blowing force - ideal for long distance, wide
area blowoff , cooling, and drying applications. The comfortable foam rubber handle provides
a firm grip. Th e spring-loaded valve instantly shuts off the air supply if the air gun is dropped.
Extension Pipes for hard to reach areas are also available.

Thursday, 30 August 2018

Adjustable Spot Cooler Keeps Garment Industry Needle Cutter Cool

EXAIR has very good cooling component called Adjustable Spot Cooler. It works with the compressed air and it delivers very cooled/chilled air. The same one we have recommended to Garment industry where they  have stalks/bunches of layers of Synthetic fabrics to be cut as per their size and design. The CNC needle cutter machine needs to cut the design and bunches of layers. During the process the needle cutter gets heated-up, so the synthetic fabric layers stick each other. We recommended 3925-Adjustble spot cooler (Temp. adjustable), Dual point hose kit (targeting cool air position) and Air Filter (controls contaminated air). After mounting our Adjustable Spot Cooler System the needle cutter gets cool and fabric stick rate reduced  drastically.

Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
TeleFax : 080- 2648 1309.
E- mail : sales@vivekengineers.net , durga@vivekengineers.net

Tuesday, 28 August 2018

Coolant and Oil Blowoff

A manufacturer of shock absorbers for automobiles and motorcycles, as well as steering systems for automobiles is cutting solid rod at the beginning of their process. They have a problem with carryout of the coolant and oil used in the cutting process. Once the part is cut, it is ejected from the machine and takes a bit of these materials with it. The problem is the coolant makes a rather large mess in the area around the machine and also causes them to have to re-fill the cutting coolant often. So, they have decided to use a Model 2402 2" (51mm) Super Air Wipe to blow the rods off as they are being ejected from the machine.


The Super Air Wipe blows the coolant/oil mixture back into the machine, off the rod. The benefit is that there is no subsequent handling of the rod after ejection in order to clean it any further. The work area is cleaner and the coolant level does not need to be topped off as often now. This area had previously been identified as a problem area that needed too much human intervention as the process of making shocks and struts is highly automated.

Monday, 27 August 2018

Super Air Wipe eliminates the possibility of smoke

The Super Air Wipe eliminates the possibility of smoke during machining by wiping hydraulic oil from the bar stock as it enters the chuck.
Th e Super Air Wipe is constructed of aluminum or stainless steel. All models use stainless steel
shims and screws. Stainless steel wire braided hose is included with sizes up to 4" (102mm).
Temperature: Aluminum Super Air Wipes are rated for temperatures up to 400°F (204°C). Stainless steel models are rated for temperatures to 800°F (427°C).
Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
TeleFax : 080- 2648 1309.
E- mail : sales@vivekengineers.net , durga@vivekengineers.net


Monday, 20 August 2018

Exair Air Wipes- Blowoff, dry, clean and cool pipe, cable, extruded shapes, hose, and wire!


EXAIR’s Super Air Wipe provides a uniform 360° airstream that is ideal for blowoff , drying, cleaning and cooling of pipe, cable, extruded shapes, hose, wire and more.

Cooling Extruded Tubing:
The Problem:
The extruded product, being hot and pliable, would slump and produce a crooked length of tubing. The customer tried using a series of rollers to support the extrusion until it cooled enough to become stiff . This helped somewhat, but they still experienced slump between rollers. The end product still would not meet customer specifications.
The Solution: :
Using a Model 2401 1" (25mm) Super Air Wipe positioned between two rollers, the product was cooled enough to maintain rigidity. Adding another set of Air Wipe/rollers, they were able to extrude even faster.
Standard Air Wipe
The Standard Air Wipe is a good choice when the added durability of stainless steel screws, shims and hose are not required. The Standard Air Wipe uses coated screws, plastic shims and a general purpose PVC coupling air hose on sizes up to 4" (102mm).
The Standard Air Wipe is a good choice when the added durability of stainless steel screws, shims and hose are not required. The Standard Air Wipe uses coated screws, plastic shims and a general purpose PVC coupling air hose on sizes up to 4" (102mm).


Super Air Wipe Specifications:
The Super Air Wipe is available with throat diameters (I.D.) of 3/8", 1/2", 1", 2", 3", 4", 5", 6", 7", 9", and 11" (10, 13, 25, 51, 76, 102, 127, 152, 178, 229, and 279mm). Special diameters are available.
Standard Air Wipe Specifications:
The Standard Air Wipe is available with throat diameters (I.D.) of 3/8", 1/2", 1", 2", 3", 4", 5", 6", 7", 9", and 11" (10, 13, 25, 51, 76, 102, 127, 152, 178, 229, and 279mm). Special diameters are available.
Contact us for more information
With Best Regards
Padmalochan Nayak
Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area,
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
E- mail:p.lochan@vivekengineers.net  sales@vivekengineers.net  durga@vivekengineers.net

Monday, 23 July 2018

Clean and Blow off Water Particles from wire by 2" High Power Flat Super Air Nozzle

Our Exair Air Nozzles are engineered Air Nozzles which are  simple solutions to reduce excessive air consumption and noise levels on compressed air blow off operations.

Recently one of our customer contacted us regarding blow off operation. In their production process, they had to remove water particles from their wires. Generally we have three types of  Exair products  such as Air Knife, Air Wipes and Air Nozzles  to blow off, clean and dry  operations. As per their application requirement, we suggested  to go for  either 2" High Power Flat Super  Air Nozzle or Air Knife. After a scheduled demonstrations in their work station, they were satisfied with the  2" High Power Flat Super  Air Nozzle as it is having better performance.

2" High Power Flat Super  Air Nozzle

Model HP1125 1/4 NPT female
Material: Zinc Aluminum alloy
Model HP1125SS 1/4 NPT female
Material: Type 316 Stainless Steel

EXAIR 2" High Power Flat Super Air 
Nozzles produce a flat 2" (51mm) wide airstream
with a strong blowing force of 2.2 pounds (1,134 grams). The adjustable force is more than three times that of ordinary air nozzles. It uses EXAIR’s patented technology to maximize entrained airflow while reducing noise levels.




If your industry is needing such type of blow off and clean operations  then kindly contact us in below provided contact details and we are having a wide Air Nozzles.
Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
E- mail :p.lochan@vivekengineers.net sales@vivekengineers.net , durga@vivekengineers.net

Wednesday, 27 June 2018

Cold Gun Aircoolant System

The Cold Gun Aircoolant System produces a stream of clean, cold air at 50°F (28°C) below supply air temperature. Operation is quiet and there are no moving parts to wear out.
It will remove heat to prolong tool life and increase productivity on machining operations when liquid coolants cannot be used.
Applications:Tool sharpening, Drill and cutter grinding, Routing, Plunge and form grinding, Milling, Surfacegrinding, Drilling, Tire grinding, Band sawing, Plastic machining, Laser cutting, Chill rolls, Setting hot melt adhesives etc.



Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
email: p.lochan@vivekengineers.net, sales@vivekengineers.net